What is the technology?

Wire bending, also known as wire forming, is a metalworking process in which a specialized CNC machine automatically bends metal wire according to predefined parameters. Through straightening, bending, and shaping, complex three-dimensional parts are produced. This technology is widely used in industrial manufacturing, as it enables the creation of durable and precise components with high repeatability.

CNC (Computer Numerical Control) machines ensure precise bending and forming of wire structures without the need for additional manual adjustments. This guarantees high quality and accuracy in mass production.

Key advantages of the technology:

• Ability to manufacture complex 3D wire-formed products
• High precision and repeatability
• Full automation of the process, reducing production costs
• Flexibility to meet specific client requirements and needs

What kind of products is this technology used for?

Powerful CNC-controlled machines for manufacturing bent wire and profile components provide the ideal solution for your products. Wire bending is widely applied across various industries, enabling the production of a wide range of metal items and components:

• Automotive industry – wire seat frames, luggage rack elements, fastening mechanisms
• Furniture manufacturing – chair, table, and shelf structures, decorative elements
• Electronics – wire components for cable trays and electrical connections
• Construction – reinforcement meshes, wire clips, protective structures
• Consumer goods – stands, hangers, baskets, wire frames for household appliances, and more
• Special hooks for industry

Thanks to precise processing and high-quality materials, products manufactured using wire bending are durable, lightweight, and suitable for various loads.

DeBulCo’s Wire Bending Machine

DeBulCo specializes in the design and manufacturing of metal products, offering high-quality solutions in the field of wire bending. Our production facility is equipped with modern equipment – a CNC 3D wire bending machine – allowing us to deliver precise and complex 3D wire products widely used in different industries.

Our production base features the advanced CNC 3D wire bending machine WAFIOS BMU4, which enables bending of wire with diameters from ø2 mm to ø8 mm and the production of complex 3D wire products. This machine ensures high quality and efficiency in our production process.

Key features of the WAFIOS BMU4 machine:

• Processes wire with diameters from ø2 mm to ø8 mm
• Enables complex 3D bending with high precision
• Automated control ensures product consistency
• Safe and user-friendly operation
• High-performance capabilities
• Specifically designed for fast and high-quality production of a wide product range
• Provides rotational straightening of components with maximum accuracy – essential for producing strong and precise wire products

Thanks to our high-tech wire bending equipment at DeBulCo, our components meet the highest standards of quality and efficiency.

Why choose DeBulCo?

At DeBulCo, we always ensure high-quality products and on-time delivery to the customer’s specified location. We never compromise on production quality, and we pride ourselves on:

• German precision – using leading WAFIOS technologies
• Production flexibility – the ability to create custom designs tailored to client needs
• High quality – CNC technology for flawless accuracy
• Years of experience – a reliable partner in metal product manufacturing
• Highly qualified specialists
• ISO-certified company

If you need precisely manufactured wire products for your business, DeBulCo is your solution! Contact us at +359 888 703 887 or info@debulco.bg for more information.